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FAQ. BMW priced the new 1 Series F40 at about 1,000 euros more than before. This transmission with 2 clutches is intended for front-wheel drive cars with the engine east-west mounting. Engineered for drivability and smooth shift, all our AT fluids provide improved step-off and Automatic gearbox wont engage forward drive. The biggest reason to run the new gearset is the higher first and closer rest of the gears 6th is acutally about the same as the higher geared 9-3s. The gear then drops in when its ready, That technique was refined on a Triumph Spitfire with a dodgy synchro on first and none whatsoever on second (I got quite good at double declutching). F40 Transmission Fluid 19259104 manual fluid Procedure 5. Recovered by Volvo Assist and now definitely diagnosed as needing a new gearbox at the princely sum of around 3400! Powerful, efficient and reliable, the F40 combines the benefits of Yamahas Multi-Point Electronic Fuel Injection (EFI) system, with a Micro-Processor Controlled System to deliver reliable turnkey hot and cold starting, improved fuel economy, incredible mid-range torque, lower emissions, and an overall smoother and quieter operation. For this latest update, Ive decided to create a separate post. This will eventually lead to popping out of 2nd gear, which is when the gear is selected and clutch released with throttle (load) applied, the gear pops out and the gearstick returns to neutral. The F40 box is a more reliable box than the m32. Repair / replace defective parts Gearbox out of line with clutch housing. Remove the flywheel cover and rotate the engine over by hand. Member. Synchronizers act as clutches to speed up or slow down the gearsets that are being shifted to, and greater friction area results in easier shifting for the driver. m32 gearbox f40, vauxhall f40 gearbox problems, f40 gearbox vectra, Vectra c what gearbox, how to identify m32 or f40 gearbox, m32 or f40 in vectra, which gearbox does my vectravhave, vectra c 1.9 150 gearbox , vauxhall vectra 1.9 cdti gearbox code, identify f40 vs m32 gearbox, how do i know if i have a m32 gearbox, What gearbox is a 1.9 vectra . Drives. For more gear ratios etc look in the gearbox pics Gallery, Phone 417.831.SAAB Otherwise you can put a F25 diff inside with a gearbox rebuild and it will drop right in. Dec 27, 2013. Pros: $500 shipped for a new zero mile transmission Highest rated GM FWD manual transmission 6th gear drops the cruise RPM at 70 mph by 381 rpm (or 15.6%) when compared to the Getrag - We start with a Fidanza custom 1 piece aluminum single mass flywheel that only weighs 12.5 pounds, the stock steel dual mass flywheel weighs 26 pounds. JavaScript is disabled. Generation 1 2004-2013. This can be quite time consuming since you have to chase it and then tear the case back apart to change the shims. I cannot put it in 1 gear ,it's like pushing the shifter agains the wall but if i put it into any other gear first after that i can shift it into first. Can anyone confirm the correct capacity because there seems to be so many different opinions. There is a Quaife ATB QDH21B limited differential available which transforms the vehicles handling, reduces under steer and gives more stability on slippery road surfaces. Jan 18, 2013. Compare the best Vauxhall Transmission Specialists near you in moments. Steve cooper. If you're serious about handing it back you really need to have an official letter of rejection drafted, then hand it to the dealer, along with your car. It whines from around 50mph down to 20mph. There is better quality oil available than the GM stuff, such as Castrol SMX-S fully synthetic. This is just the gearset and you need to have some extra parts from Saab to make it all work. I bought a 60plate Astra J almost a year ago (2.0CDTI). Low levels of transmission fluid or transmission fluid leaks are by far the most common type of transmission problem. A tractor stuck in gear is unable to function, so finding and solving the problem as quickly as possible is important. 4 Speed. Service manager had a test drive. Terrible gearbox in my opinion. With 8.5" Slicks there is no wheelspin. 8959 norma pl west hollywood ca 90069, 01462 835335. I drove it for 60 miles today and even my fiancee were suprised i was not swearing about the gearchanges. But the strange thing when i dug deeper into oils is that different makes with same winter grade has not the same densities . I'd press on with Vaux, if your not happy. The boat had approx 1/2 tank of fuel when I bought it of undetermined age (it ran and idled just fine on muffs), before this maiden voyage I topped of the tank with E10 and added the proper amount of ethanol treatment. if that's any help. Heres some man-maths to prove it. The recommended oil for the transmission/rear axle/hydraulic system is SAE 90 wt. Sometimes the crush sleeves collapse releasing some of the bearing preload and this reduces shaft stiffness leading to carnage. This is my second stick car, and I don't know all that much about how manual transmissions work on the inside ( Like, I get HOW but I'm not familiar with the pieces ) Product Description. The 2020 BMW 1 Series Is More Expensive Than the Competition. F40. Spotted or put a flyer on a Vectra C/Signum or Insignia? f40 gearbox problems Follow us. The Viggen also used the larger 9-5 outer CV joints. Contact. o MY99 - MY01 9-3 up to and including VIN 12029080 Our family owned and operated businesses has proudly provided remanufactured steering gears and custom rebuilt steering gears that are better than new since 1980. Pinning the pinion brace, using a spacer instead of the crush sleeve etc. 3.1L MPFI V6. I changed oil ,did the cable alignment, put in some molyslip and nothing has changed. 6 Speed. The update kit changes a bunch of parts inside and also gives you some of the one-time items that have to be replaced when you open the gearbox. Saab 9-3 Sedan/Combi/TurboX/AWD(2003+)/Conv(2004+), http://www.youtube.com/watch?v=lBjP13VCEgA&feature=channel_video_title, http://www.ebay.co.uk/itm/Saab-9-3-Gear-tower-turret-repair-kit-55556311-/260858142228, http://www.genuinesaab.com/psi/files3/F40CableAdjust.pdf, http://www.genuinesaab.com/catalog/product_info.php?cPath=44_46&products_id=850, Classic Saab 9-3/GM900 (1994 - 2002)/Conv ( -2003). This is my second stick car, and I don't know all that much about how manual transmissions work on the inside ( Like, I get HOW but I'm not familiar with the pieces ) 2011 BMW 1-Series 2dr Coupe. It's only done 19k. Minimum parts to install a Quaife? 30578 Views 49 Replies 6 Participants Last post by gammakeith, Apr 24, 2011. satanism . Now I find out they've got the same gearbox!!! They are simply F25 with the larger diff splines of the F35. The transmission in your 1992 Ferrari F40 is the part of the 1992 Ferrari F40 that directs the power from your engine to the driveshaft which in turn helps to turn the wheels . All of the friction surfaces on the Synchronizer rings are sintered bronze. --\/--{ The ratios in the 6-speed are widely spaced for versatile performance and efficiency. The gearstick doesnt 'pop' back to center when in neutral. Chris Knott Insurance if that's any help. 150 CDTI got the F40 from start to end of production in the Vectra/Signum. A tractor stuck in gear is unable to function, so finding and solving the problem as quickly as possible is important. F40 is the 6 speed in the new 9-3. Usage : 1998-2002. I'm beginning to think your a car breaker lol .. New boxes for the K's need road testing , I'm putting your name forward GM official gearbox tester , i did mention however it would be prudent to fit roof racks to put the spare boxes on !!!! The clutch in the Ferrari F430 has a bad reputation of not lasing very long. Dec 27, 2013. The F40 gearbox is found in many GM vehicles, including the Astra J VXR. Then had 3 piece clutch and DMF replaced new, and within 2 miles . Enthusiasts sometimes overlook maintenance on their marine lower units. All are covered under warranty. This is a well-known concern for this generation of Tacoma. we have checked the phase sensor air gap's , replaced the revolution sensors ,replaced the temp sensors, checked fuel pressure and delivery rate which 2011 2.0 auto cdti. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. You could get the Vig ABS sensor mounts and have a local machine shop clearance the upright for the cv joint. The result is a brief very violent shutdown, (You must log in or sign up to post here. Loss of drive. It only in the new ecotec bolt pattern. It even works when your clutch cable has snapped!! I eventually handed my insignia back & paid more for a 12 month old Astra. 4) Pedal Blocked. You can purchase this oil at Tractor Supply Company stores as TSC Traveller All Mineral SAE 90 Ford Tractor Transmission Fluid, SKU # 0806600. The extra holes with no hollow dowels should be filled with new dowels so that maximum reinforcement is possible between the two case halves. There are a few different trans fluid groups that have different combinations of these properties. This either takes an assortment of shims or the ability to surface grind custom to the application. The clutch is located within the torque converter and can occasionally become jammed. Clutch problems will also normally cause violent shaking underneath the vehicle and may produce very high heat levels in the transmission. January 2012 #5. There's also the dmf lol. A forum community dedicated to Vauxhall Astra owners and enthusiasts. 07-06-2013, 11:46 PM. The cables were replaced about a year ago because of stiffness. The car itself is 2010 astra j 2.0 cdti 160bhp. The F40 is cast in aluminum, and weighs 124 pounds (56.2kg). 5. There is no grinding noise what so ever. A couple times I did manage to get it in gear and throttle up and it ran like a clock. Cracked case or cover. Extra Dowels / Case bolts Usually when it starts to miss the gearchanges or thump between It has been certified for up to 295 ft-lb ( 400 Nm) of engine torque. You know the gearbox really doesn't care about horsepower right? the engine revs without increasing in speed. The vehicle has service history and 83K on the clock (timing belt and service just completed). Hi cribbj , thank you for your responce , we have tried a few things with the ignition, but it is incredibly hard to record good data for this fault on the road, i did try to scope the leads but at the on set of the fault the scope pattern goes a bit crazy so hard to tell what is really going on . 6speed Quaife F25/35 Gearset Mine's rubbish too, much as described; when cold, 1st gear is practically impossible to engage if the car is moving. Hi guys, new to the forum, I was wondering if anyone had any experience with the 6-speed F40 transmission ??!! The solenoid controls the flow of fluid throughout the transmission. Instead I think its the "Selector turret' Using a properly formulated gear lube that resists water contamination can protect the lower unit from costly problems. May 2, 2014. Took it to the dealers a couple of weeks ago and they replaced the gear cables under warranty. F40 transmission (MT2 or MU9) only difference is gear ratios: 2006 F40 (MT2) Type: transverse front wheel drive, six. The gearstick doesnt 'pop' back to center when in neutral. What do I have to do to use a viggen transmission into my 97 900se? Synchronizers act as clutches to speed up or slow down the gearsets that are being shifted to, and greater friction area results in easier shifting for the driver. Both engines run like a champ otherwise. Oil leakage. Well the biggest hurdle will be the driveshafts. The clutch is mounted on a dual-mass flywheel to dampen vibrations on whichever output shaft is idle depending upon which gear is selected. F40 Gearbox gearstick not self centering If this is your first visit, be sure to check out the FAQ by clicking the link above. Under repeated hard loadings (And thermal cycles due to varying expansion rates of the Steel and Aluminum) the tab actually scoots under the bold fretting and wearing the alu case away loosing effectiveness. Step 3. Both output shaft pinions drive a helical gear with a conventional differential. Problems with the transmission can also be revealed through a grinding noise. Interestingly the new crush sleeve has not come in any of the kits. If I'd got my hands on them, they'd never have gone into production lol. 7) Bent Clutch Pedal Assembly. Gear changes aren't too bad. If there are more updates than just a diff count on a bit more time. You can purchase this oil at Tractor Supply Company stores as TSC Traveller All Mineral SAE 90 Ford Tractor Transmission Fluid, SKU # 0806600. With stock crush parts you just squeeze it till the numbers are right. Account. The recommended oil for the transmission/rear axle/hydraulic system is SAE 90 wt. Jan 18, 2013. What to look for when buying a BMW 1 Series 2011 - 2019, covering common problems to check for and overall vehicle reliability. My car spends its life on a motorway so after reading the threads above I'm reluctant to highlight it to dealer as Its not a massive inconvenience. If you have a 9-3 or 9-5 in the following range and any of the following issues: Blocked 2nd gear, Blocked reverse gear, Difficult to engage 3rd-4th gears, Difficult to engage 5th gear, or Difficult to disengage 3rd-5th. If its clean then no water is coming in the cylinders. It's done 35k miles but the gearbox is starting to feel more and more notchy, particularly between first and second gear when cold, and recently it has proven difficult to get into first and reverse gears. Do you guys know what the torx size of these bolts, i will try to losen them and pry it back where it was. JavaScript is disabled. Originally a design developed by GM Powertrain Sweden Sdertlje - Europe six-speed manual transaxle was originally built by Saab in its transmission plant in Gothenburg, Sweden (2002-2003) but production was moved to Opel in Rsselsheim am Main, Germany since 2004. Startseite > Uncategorized > f40 gearbox problems. If the needle bearings become warm, you will generally hear strange noises coming from the transmission while in driving gears. Siebenbrgische Spezialitten Erzeugnisse aus der Heimat nach original Rezepten. I changed oil ,did the cable alignment, put in some molyslip and nothing has changed. I have reused the ring gear bolts a single time on low output cars. Around 10 hours is quite reasonable. We offer quality rebuild kits assembled to include the component replacement parts you need to overhaul your manual transmission. I made my research into these gear oils and found out that the saab oil is castrol synthetic 75w85, and the smx-s is 75w80. For a better experience, please enable JavaScript in your browser before proceeding. Insufficient lubricant, improper grade, or quality could be one of the gearbox problems Rectify leakage, if any & fill to the proper level with the recommended oil. Oil leaks from the gearbox due to the following reason: Too high oil level in case. AMSOIL Synthetic Marine Gear Lube offers excellent protection for your F40 (4-stroke SOHC L3), even in the most severe boating conditions. In the event fluid is very old or contaminated, the fluid will need to be changed or the transmission completely flushed and refilled. When I put it in gear and try to throttle up it wants to cut out and try to die. Well depends on the car and the technician. The gearbox on the other hand is notchy too so shifts take a little longer. The clashing may happen because of worn or damaged gears, You know yourself how it changes. I managed to get the full price I paid for my insignia off the price of my astra and I consider myself lucky coz I had it 7 months. 6. rough idle, wants to stall out, 25% throttle its kinda ok, but trying to get anything more would cause it to bog down. It is most evident when you are trying to accelerate hard from around 2000rpm, When the turbos spool up very quick, showing overboost to the wastegate and computers. Free shipping on many items | Browse your favorite brands | affordable prices. #5. 2nd gear may also be repaired whilst they're on. New one has a nastier clutch and more 1/4miles than I care to think about. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Thanks. It is also used in some Saab 9-3 and 9-5 models. Product Description. Transmission pan replaced because it was leaking Transmission reprogrammed because the DCT transmission was jerky at low speeds or while coming to a stop. There's a new vaux bulletin out relating to this issue with the f40. More on that later. These synchronizers have three friction surfaces, which increase their ability to transfer the flow of torque more smoothly from one gear to another. If you need immediate access there is the option to become a 'Full Member' by purchasing a subscription. From what I know from talking with ZZP about their F40 swap kit is that the stock driveside axle will not work. A forum community dedicated to all Saab owners and enthusiasts. When driving off, let out the clutch and accelerate on 1st gear, after gaining speed, then press the clutch to shift to 2nd gear, the shifter is not popping into gear. Heres some man-maths to prove it. The design of this transmission successfully combines two multiple-disc clutches and electro-hydraulic gearbox actuators. Car Audio / Electrical / Security / Diagnostic Rel. The f40 gearbox is known for having problems between 1st and 2nd. Toll Free 866.499.1068. Some 75w80 are twice as dense at 40 celsius as others. It can feel like moving the gear stick through a thick fluid when trying to select gear. The F40 1 Series is also 30 kg (66 lb) lighter due to increased use of aluminium. The clutch is mounted on a dual-mass flywheel to dampen vibrations on whichever output shaft is idle depending upon which gear is selected. I will definetly change to redline mtl soon also, but before that i want to remove the turret that shifting mechanism from the gearbox. Not sure how reasonable this is but probably the only easy option. Gearbox whining. The boat had approx 1/2 tank of fuel when I bought it of undetermined age (it ran and idled just fine on muffs), before this maiden voyage I topped of the tank with E10 and added the proper amount of ethanol treatment. 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It is also used in 9-5 2010-2012 models. 1) Clutch Needs Adjustment. This gear oil is identified in GM documentation as a synthetic 75W-85 GL-4. F40 problems. I just thought it was me! This gearbohes were already in Vectra's as well.I had also a lot of vibrations under load! 1) Added motorkote in the gearbox (by subtracting equal amount of oil) 2) Adjusted the gearshift cables (as per WIS) 3) Shift 1st to 2nd and 2nd to 3rd at 3K rpm (never less than that) I plan to change the GM oil with Redline MTL. Occasionally, transmission gasket seals may need to be replaced to seal the leaks in the transmission. }--/\--{, Tab Bolt Posted: Jul 6, 2015. Normally on the high output T7 cars I setup the cold rev limiter a little lower that 5k just so that the gearbox has some chance to warm before seeing high speeds. 5th January 2016, 15:22#3 Da n View Profile 7) Bent Clutch Pedal Assembly. There is no grinding noise what so ever. For the next step past level 2 you can machine and parallel grind steel spacers to take the place of the crush sleeve but care must be taken to get just the right thickness for proper preload. 2) Bad Cross Shaft. If your car insurance is due within the next 30 days, please don't forget to give our club sponsors, Chris Knott Insurance, a call. The ratio for 3rd gear is now 1.37:1, and the ratio for 4th gear is no longer an overdrive, with a new ratio of 1.05:1. Speak to them first though, and tell them the situation. Success is a lousy teacher , it seduces smart people into thinking they can't lose. ), or is it some mechanical fault in the box with the gear selector or syncromeshes? SCEye F1 Rookie. This is a well-known concern for this generation of Tacoma. Get AF40 transmission rebuilding tips, AF40 troubleshooting help, AF40 technical service bulletins, AF40 diagnostics and AF40 technical information from TRNW. The Fora platform includes forum software by XenForo. Product Description. Remove the dip sticks and look at the fluid levels compared to the minimal level hash mark on the dip stick. 2,268. Mar 18, 2018. jazdeep11 said: AFAIK the F40 is the strongest fwd gearbox GM ever made. There is a Quaife ATB QDH21B limited differential available which transforms the vehicles handling, reduces under steer and gives more stability on slippery road surfaces. The problem is that it simply has a screw in an oversized hole to clamp it down. f40 gearbox problems Follow us. Here's adumb question then, how do you adjust the cables? Solution. Defective clutch Rectify/replace the clutch. Manual Transmission Parts. Most Common 1992 Ferrari F40 Transmission Problems; Using Nitrogen for 1992 Ferrari F40 Tire Inflation: Advantages Disadvantages; How To Tell If You Have a 1992 Ferrari F40 Faulty Distributor; Symptoms of Fried 1992 Ferrari F40 Piston Rings; How To Tell If You Have a 1992 Ferrari F40 Faulty Coolant Temperature Sensor Vauxhall Insignia (2008 - 2017) Superb ride comfort, excellent efficiency from the diesel engines, practical and spacious. I changed oil ,did the cable alignment, put in some molyslip and nothing has changed. 2. responses. The F40 MT2/MU9 uses a Castrol Burmah (BOT 0063) manual transmission fluid, or GM 88862472 gear oil. This manages the clutch engagement and shifting between gears. How can that be.. HP is only torque by RPM so the more high rpm torque you make above 5250rpm you will make more HP.. The BMW 1 Series (F40) is the third generation of the BMW 1 Series range of subcompact executive hatchback cars. The ratio for 3rd gear is now 1.37:1, and the ratio for 4th gear is no longer an overdrive, with a new ratio of 1.05:1. So you just what to know what to do to the box to make it last.
